How to Make BBQ Baked Beans from Scratch on the Grill

A Step-by-Step Guide

BBQ baked beans are a quintessential side dish that pairs beautifully with a variety of grilled foods, offering a smoky, savory-sweet balance that enhances any barbecue spread. Preparing this comforting dish from scratch on the grill infuses the beans with a layer of flavor that canned versions simply cannot match. It involves simmering navy beans or a similar variety in a rich sauce made with ingredients like bacon (how long does bacon last?), onions, and a blend of spices that meld together as they cook slowly over the heat.

The process begins with soaking the beans overnight to ensure they cook evenly and absorb the flavors fully. On the day of grilling, a mixture of diced bacon, onions, and sometimes jalapeños is sautéed until the vegetables are tender and the bacon is crisp, forming a flavorful base for the beans. These ingredients along with a homemade sauce that can include molasses, brown sugar, mustard, and a touch of vinegar, are combined to create a savory concoction that’s ready for the grill.

Grilling BBQ baked beans imparts a distinctive smokiness and the grill's consistent heat helps to thicken the sauce to the perfect consistency. The beans are typically cooked in a cast-iron skillet or a disposable foil pan, making for an easy setup and cleanup. This method not only cooks the beans but also emphasizes the deep, complex flavors that make BBQ baked beans a memorable and sought-after side dish at any outdoor gathering.

Choosing the Right Beans

When it comes to barbecue baked beans, the choice of legumes is foundational to the dish’s success. The most popular options include navy beans, great northern beans, and pinto beans.

Navy beans, small and white, are known for their creamy texture and ability to absorb flavors well, making them a classic choice for BBQ baked beans. Great northern beans are slightly larger, have a firmer flesh, and maintain their shape better, while still being great at soaking up the savory BBQ sauce.

Pinto beans, with their earthy flavor and beautiful pinkish hue when cooked, are an alternative that offers a bit more texture and a heartier bean experience. They are a common bean choice in southwestern cuisine and can add a unique twist to your BBQ baked beans.

For those opting for dried beans, remember they need to be soaked overnight, then drained and rinsed before cooking. This process is important as it helps to reduce cooking time and improves their digestibility. The table below summarizes the basic properties of each bean type:

Bean Type Size Texture Flavor Navy Bean Small Creamy Mild Great Northern Bean Medium Firm Neutral Pinto Bean Medium Textured Earthy

When preparing BBQ baked beans from scratch on the grill, chefs prefer beans that don't fall apart during the long cooking process. All three varieties mentioned possess the robustness needed to withstand slow cooking, integrating beautifully with the rich, smoky BBQ sauce. Cooks should choose based on personal texture and flavor preference.

Preparation Essentials

In preparing BBQ baked beans from scratch, one must not underestimate the initial steps before the beans meet the grill. These foundational tasks are critical for achieving the desired flavor and texture.

Sorting and Rinsing Beans

Before soaking, beans should be thoroughly sorted to remove any small stones or debris, and then rinsed. This ensures cleanliness and that only the best beans are used. A colander is ideal for this step, allowing water to flow through the beans and carry away any impurities.

  • Sort: Spread beans on a light-colored surface for easy spotting of unwanted particles.

  • Rinse: Place beans in a colander and rinse under cool, running water.

Soaking Beans Overnight

Soaking the beans overnight in plenty of water is crucial for softening the beans, which shortens cooking time and aids digestibility. After soaking, the beans will need to be drained and rinsed before proceeding with the recipe.

  • Soak: Place beans in a large bowl and cover with twice their volume of water.

  • Rest: Let the beans soak overnight, about 8 to 12 hours.

These preparatory steps lay the groundwork for a successful BBQ baked beans dish made from scratch, with an ideal prep time to ensure the beans are fully ready for the next stages of cooking.

Creating the BBQ Sauce Mixture

To achieve the perfect balance between sweetness, savoriness, and tang, it's essential to combine the right ingredients carefully. This process forms the foundation of a delicious BBQ baked beans dish.

Combining Sweet and Savory Ingredients

The BBQ sauce mixture starts with a base of ketchup and molasses, providing a rich canvas for the other flavors. Brown sugar and honey add layers of sweetness, complementing the ketchup's tang. For depth, Worcestershire sauce and mustard are key; they introduce a subtle complexity to the overall profile. The combination of these ingredients should be whisked together until smooth to ensure each spoonful of baked beans is coated in a harmonious blend.

  • Base ingredients for sweetness:

    • Ketchup

    • Molasses

    • Brown sugar

    • Honey

  • Savory additions for complexity:

    • Worcestershire sauce

    • Mustard

Adjusting the Flavor Balance

Once the sweet and savory elements are united, it's important to fine-tune the BBQ sauce to find the perfect balance. Apple cider vinegar introduces a sharp tang that cuts through the sweetness, while a dash of black pepper offers a subtle kick. The sauce should be tasted and adjusted accordingly, perhaps with a touch more vinegar for sharpness, or an extra sprinkle of brown sugar to mellow any acidity. One must remember that the sauce will further develop in flavor as it melds with the beans on the grill, so a confident approach to seasoning is warranted.

  • Ingredients for flavor balance:

    • Apple cider vinegar (for tanginess)

    • Black pepper (for heat)

It's critical that these adjustments are made incrementally, with continual tasting to ensure the sauce maintains a harmonious flavor profile.

Incorporating Meat for Richness

Integrating meat into BBQ baked beans not only infuses the dish with a deep, savory flavor, but also adds a satisfying richness that elevates it from a simple side to a hearty staple. The choice of meat and its preparation are pivotal for achieving the best results.

Selecting the Proper Cut

Bacon is a staple in traditional BBQ baked beans for its smoky flavor and the fat that renders out during cooking, which provides a rich base. Pork, ideally in the form of a fatty cut like pork belly (What wine goes well with pork belly?) , can be a succulent addition. For those who prefer beef, select a marbled cut like brisket for its flavor. Chicken is a leaner option, but thighs will offer more fat than breasts, which helps to prevent dryness in the beans.

Preparing and Adding to the Beans

First, dice the meat into consistent, bite-sized pieces to ensure even cooking and distribution throughout the beans. Render the fat by cooking the meat on the grill prior to adding it to the beans; this process is critical for bacon and fattier cuts of pork and beef.

Incorporating the meat into the beans typically involves the following steps:

  1. Pre-cook the meat directly on the grill to render the fat and intensify flavors.

  2. Remove excess fat if necessary, leaving just enough to sauté additional ingredients like onions or peppers, which will layer the flavors.

  3. Stir the cooked meat into the bean mixture, allowing the rendered fat to further flavor the beans.

Taking the time to properly prepare and integrate the meat will ensure that your BBQ baked beans are rich and flavorful, making them a hit at any gathering.

Assembling the Dish for Baking

When preparing BBQ baked beans on the grill, two essential steps involve the careful layering of ingredients in a Dutch oven to complement the flavors and adjusting the grill or smoker for the ideal cooking environment.

Layering Ingredients in the Dutch Oven

One begins by placing a base layer of onions, specifically yellow onions, at the bottom of the Dutch oven. The sweetness of the onions provides a foundation for the dish. Adding diced green bell peppers on top of the onions enhances the flavor profile. One should mince garlic and spread it evenly across the peppers, ensuring that each scoop of beans will be infused with its pungent aroma.

Next, seasoned, cooked beans (how long do cooked beans last?)—a mix of navy, pinto, or kidney beans can be used—are poured into the Dutch oven. One may incorporate the sauce, prepared with molasses, brown sugar, a tangy BBQ sauce, mustard powder, and a touch of cayenne for heat, pouring it over the beans to ensure even distribution of flavors.

After the beans and sauce are added, one must gently stir the mixture, careful to not disrupt the layers significantly, but enough to slightly intermingle the beans and seasoning with the aromatic base of onion, garlic, and peppers.

Preparing the Grill or Smoker

Before placing the Dutch oven on the grill or smoker, one should ensure the equipment is prepped correctly for a slow and steady cook, which is vital for imbuing the beans with a smoky essence. For a grill, it requires setting up for indirect heating, aiming for a temperature around 250°F to 300°F.

One places the Dutch oven uncovered in the center of the grill grate, allowing the heat to circulate around the pot. If using a smoker, it is recommended to maintain a consistent temperature and to use wood chips that complement the dish, such as hickory or mesquite, to impart a robust smoky flavor. The beans should cook until they are thickened and bubbling, absorbing the deep, complex flavors of the BBQ sauce and smoke.

Cooking Process

The cooking process is central to the creation of BBQ baked beans on the grill. It involves managing the grill's temperature and monitoring cooking time to ensure the beans are perfectly simmered and imbued with smoky flavor.

Managing the Grill Temperature

A grill must be preheated to a stable medium heat, typically around 350 degrees Fahrenheit. To maintain consistent temperature, one should:

  • Monitor the grill's thermometer regularly.

  • Adjust the vents to control airflow and temperature.

  • Use a water pan if necessary to stabilize the temperature.

Monitoring the Cooking Time

BBQ baked beans should be cooked on the grill with precise timing. They typically need to:

  • Cook for approximately 15-20 minutes.

  • Simmer until the beans are fully heated and flavors have melded.

  • Check periodically to prevent burning or overcooking.

Cook time and total time may vary based on bean variety and grill performance.

Flavor Enhancement and Seasoning

Seasoning and smoke are essential to transforming simple ingredients into a savory dish with layers of flavor. This section will guide readers through adding smoky nuances and balancing spices for perfect BBQ baked beans.

Infusing Smoke Flavor

To infuse a smoky flavor into BBQ baked beans, one can begin by choosing the right type of wood chips. Hardwoods such as hickory, oak, or applewood chips bring a distinct aroma that complements the beans. The beans should be cooked in a smoker or on a grill at a temperature of approximately 250-275°F, ideally using indirect heat to avoid burning. Patience is key, as a longer cook time allows the smoke to deeply penetrate the beans, giving them an authentic smokey taste typical of a well-crafted BBQ dish.

Seasoning to Perfection

The right blend of spices is crucial for achieving well-seasoned BBQ baked beans that are rich in flavor. Here is a suggested mix that can be adjusted to taste:

  • 2 tsp of kosher salt: It's flakier and less dense than regular salt, enhancing flavors without over-salting.

  • 1 tbsp of smoked paprika: Adds smokiness and a subtle heat, complementing the infusion from the wood chips.

  • 1 tsp of garlic powder: Gives a robust depth that is essential in any BBQ profile.

  • 1/2 tsp of paprika: Provides a sweeter note alongside the smoked variety.

  • Sweet elements (optional): A small amount of brown sugar or honey can be added to balance the savory spices with a hint of sweetness.

Mix these seasonings thoroughly with a wooden spoon to ensure even distribution throughout the beans. The combined effect of smoke and seasonings creates a rich, complex flavor that becomes more pronounced as the beans absorb the spices during cooking. The texture of the beans should be tender and the sauce, thickened, resulting in a dish not only fragrant but also satisfying to the palate.

Serving and Pairing Suggestions

When planning to serve BBQ baked beans, the right accompaniment can elevate the meal. They should consider the side dishes' nutritional values and how they complement the beans both in flavor and presentation.

Complementary Side Dishes

BBQ baked beans pair well with a variety of sides that balance out the meal:

  • Potato Salad: A classic side offering starch and creaminess that contrasts the beans' savory notes.

  • Cornbread: Adds a sweet, buttery texture, and is rich in carbohydrates; it aids in absorbing the beans' sauce.

  • Coleslaw: Provides a crunchy texture and a dose of fiber, vitamin C, and vitamin A.

  • Grilled Vegetables: Such as zucchini or bell peppers, they offer vitamins and iron without overpowering the main dish.

A balanced BBQ plate should contain side dishes rich in calcium and other nutrients, ensuring a rounded out nutritional profile alongside the protein-rich beans.

Serving Size and Presentation

The servings of BBQ baked beans can vary depending on the main dish and the number of accompanying sides:

  • Servings: A standard serving size for BBQ baked beans as a side dish is about 1/2 cup, providing a substantial amount of protein and fiber.

  • Calories: A half-cup serving generally contains approximately 150-200 calories, considering ingredients like bacon and brown sugar.

  • Presentation: Serve in a pre-warmed dish or individual bowls. Garnish with fresh parsley or a sprinkle of paprika to enhance the visual appeal.

Mindful serving keeps calorie intake in check while ensuring that all guests receive enough iron and carbohydrates for energy. Presentation is crucial for a memorable meal, so they should take care in how the beans are displayed on the table.

Storage and Reheating Tips

Properly storing and reheating BBQ baked beans maximizes their shelf life and ensures they remain delicious upon serving. Here are the recommended techniques for keeping leftovers and bringing them back to the perfect serving temperature.

Storing Leftovers

In the Refrigerator:

  • Cooling: Allow the baked beans to cool to room temperature before storing to prevent condensation and bacteria growth.

  • Airtight Containers: Transfer the beans into airtight containers to maintain freshness and avoid absorbing other flavors from the refrigerator.

  • Duration: Stored this way, leftovers can keep for 3-4 days in the refrigerator.

In the Freezer:

  • Portions: Divide leftovers into portions for easier thawing and reheating.

  • Freezer-Safe Bags/Containers: Use freezer bags or containers to prevent freezer burn and seal in flavors.

  • Freezing Time: When properly stored, baked beans can be frozen for up to 6 months.

Best Methods for Reheating

Oven Reheating:

  • Temperature: Preheat the oven to 350 degrees Fahrenheit.

  • Container: Place the beans in an oven-safe dish.

  • Covering: Cover the dish with aluminum foil to prevent drying out.

  • Heating Time: Reheat for about 20-30 minutes, or until hot throughout.

Stovetop Reheating:

  • Pan: Use a saucepan over medium-low heat.

  • Stirring: Regularly stir the beans to ensure even heating and prevent sticking or burning.

  • Time: It typically takes about 10 minutes to reheat the beans thoroughly.

Microwave Reheating:

  • Container: Use a microwave-safe dish.

  • Covering: Cover with a microwave-safe lid or plastic wrap to retain moisture.

  • Power Level: Heat on medium power in intervals of 1-2 minutes, stirring in between, until thoroughly heated.

Conclusion

Creating BBQ baked beans from scratch on the grill embodies the essence of homemade comfort food with the added bonus of smoky flavors (What wine goes well with smoky flavors?) from outdoor cooking. This method combines a traditional kitchen activity with the pleasure of grilling—providing a distinct, rich taste.

Recap of Key Points

  • Preheat the grill to a stable medium heat, typically around 350 degrees Fahrenheit.

  • Use a disposable foil pan for convenience, combining all ingredients before covering with foil.

  • Heating the beans for 15-20 minutes is often sufficient, but exact time may vary depending on grill specifics and recipe variations.

  • "Hey Grill, Hey" suggests incorporating ingredients such as bacon, jalapeños, and bacon grease for deeper flavor profiles.

  • Stir occasionally to ensure even cooking and to prevent any ingredients from sticking to the pan or burning.

  • Top with bacon slices for an additional element of flavor and texture.

Invitation for Feedback

The creators encourage readers to share their own versions of the recipe. They may do so in the comments section or via Instagram, tagging @heygrillhey.

  • Comments are valuable and provide a platform for cooks to exchange tips and personal touches on the recipe.

  • Sharing photos and experiences on Instagram using the hashtag #heygrillhey can inspire fellow BBQ enthusiasts.

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